Established in Bengaluru in the year 1987, the company's vision is to achieve global presence in the Industrial, Defence and Automotive sectors by means of innovative and high technology products with a commitment towards eco-friendly, socially responsible and ethical practices. We currently serve as Original Equipment Manufacturer and also manufacture products for other OEMs and after market in the Automotive, Defence and Industrial Sectors.
The company’s mission is to expand and continually improve by utilizing world-class practices to manufacture products that result in customer satisfaction. We supply automotive, defence & industrial sensors/high precision mechanical products and sub-assemblies in all batch sizes with minimum lead time, competitive price & with international quality standards, across four continents.
The company values developing & working with mutual trust, building & nurturing team work, quality in every phase, fairness in dealing with stakeholders, and commitment towards the environment.
The company constitutes of more than 200 employees and is headquartered in Bengaluru. It has two state of the art manufacturing units with a combined built-up area of around 130,000 square feet and ten acres of area for expansion in Bengaluru city. We are currently increasing our production capacity for over 300,000 sensors/month along with other high precision mechanical products.
Rotary Electronics, a preferred partner because:
- Over 30 years of experience in new product development and manufacturing.
Customer focused approach.
- Ever eager to jointly collaborate & work with customers in the process of design, application engineering, manufacturing and validation support.
- In-house tool design and manufacturing.
- In-house prototype and product development.
- In-house electronic hardware and software design.
- Talented and dynamic workforce.
- Best in quality.
- On-time delivery and cost competitive.
- VA/VE solutions.
- An integrated one-stop solution provider.
Unit-1 (HQ): Rajajinagar, Bengaluru
This unit is located in the heart of the city with a built-up area of 30,000 square feet. The primary activities here are corporate functions, R&D, tooling, manufacturing of sensors and other electrical components.
Unit-2: Kodigehalli, Bengaluru
This unit has a built-up area of 100,000 square feet and has an area of 10 acres, making it ideal for future industrial expansion. The primary activities here are manufacturing of precision auto components, deep drawn and fine blanked components, finished with duplex grinding, double- sided lapping & Injection Molding.
R & D, NEW PRODUCT DEVELOPMENT & VALIDATION
REPL is at the forefront of electro-mechanical technology and a significant amount of resource is dedicated to the research and development. The primary function is to surpass technical requirements of the customers by finding improved technical, economic and environmental solutions through ceaseless innovations.
R & D flow diagram
REPL has a strong team of engineers and science graduates who have academic and industry experience in the fields of materials science, mechanical & electronics engineering, computer software & hardware, and robotics. Geared with sophisticated design software, prototyping facilities, and state of the art tool room for developmental activities, the team is adept to take on new technological challenges by customers and have always produced conforming products. Validation: The products are validated according to ISO/IEC standards or according customer derived standards.
MANUFACTURING & ASSEMBLY
REPL has state of the art manufacturing facilities in which almost all sub-components and sub-assemblies for a product are produced, which ensures process control there by assuring quality. The assembly lines are competently designed with human factors engineering principles as its foundation, this ensures safety of the employees and efficiency of the assembly process.
All the assembly lines are semi-automated to realize the significant process improvements while retaining the adaptability of an operator’s input. Semi-automation has helped us improve labour productivity, flexibility of processes, and has made continuous improvement possible.
The keystone to REPL’s success ever since its inception is the quality of its products. We have a strong team of quality personnel exclusively trained and dedicated for quality at every phase. The stringent conformance standards that REPL adheres to makes quality its forte. The company has been awarded by its suppliers on multiple occasions as their best supplier solely judged .
REPL is currently IATF 16949:2016 certified and ISO 14001 certification is in the pipeline, which is expected by 2020
PWS controls is based in São Paulo, they’re our channel partner for the Brazil market. They have over 20 years of experience in the global automotive, commercial vehicles, off-highway equipment and industrial markets. They have a global scale structure and class leading customer support. This integration gives us the ability to understand the advancement of technologies in vehicle manufacturing and to proactively create solutions that serve our customers in a unified way.
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